MAXIFORCE CATALOG FOR Perkins ENGINE REPLACEMENT PARTS

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Perkins 1004.40 2


1000
Series
Engine & Equipment Model
1004.40 (AA)
NATURALLY ASPIRATED

Lip Seal

Bore: 3.937 in  

           100.00 mm

Applications

CLARK EQUIPMENT
C500Y 110-155
(AA70370)
CGC40 (CGC470)
Fork Lift Trucks
CGC50 (CGC470)
Fork Lift Trucks
CGC55 (CGC470)
Fork Lift Trucks
CGC60 (CGC470)
Fork Lift Trucks
CGC70 (CGC470)
Fork Lift Trucks
CGP40 (CGP460)
Fork Lift Trucks
CGP45 (CGP460)
Fork Lift Trucks
CGP50 (CGP460)
Fork Lift Trucks
CGP55 (CGP460)
Fork Lift Trucks
FG WILSON
P27P1S
XP27P1S
P30E1S
P32P1S
XP32P1S
P35E1S
P36P1S
P40E1S
P40P1
XP35E1S
XP36P1S
XP40P1
P44E1
P45P1
XP44E1
XP45P1
P50E1
XP50E1
HARLAN
HLP30
Low Profile Tractor
HLP40
Low Profile Tractor
HLP50
Low Profile Tractor
HLP80
Low Profile Tractor
HTA30
Low Profile Tractor
HTA40
Low Profile Tractor
HTA50
Low Profile Tractor
HTA60
Low Profile Tractor
HTA70
Low Profile Tractor
HTA80
Low Profile Tractor
HYSTER
H70-155XL
(AA70218)
H80-155XL
(AA70218)
S80-S155XL
(AA70218)
JCB
3CX Backhoe
(AA50508)
Backhoe Loader
(AA50608)
MANITOU
KD
KD Low Emissions
1)
Engine O/H Kit
POK478
(Click for Kit Contents)

POK478 [X]

Item N° Quantity Description
P2418F436 1 SEAL, FRONT CRANKSHAFT 4.236
P2418F475 1 SEAL, REAR CRANK, ALL
P2418F701 1 SEAL, REAR CRANK 1000 SERIES LATE
P31134123 4 BUSHING, CON ROD 4.236/6.354
P31134132 1 BUSHING, CAMSHAFT
P31137551/61 1 WASHER, THRUST SET, STD
P32762144 8 BOLT, CONROD
P33221328 8 NUT, CONNECTING ROD
P81558 1 BRG, MAIN SET STD 4.236
P85042 1 BRG, CON ROD SET STD 4.236
PCK1562 4 KIT, CYL 1004.40
PU5LB0151 1 GASKET, BOTTOM SET 1004.40
PU5LT0178 1 GASKET, TOP SET 1004.40
PVTK415 1 KIT, VALVE TRAIN 1004.40
2)
Basic Engine Kit
PBK478
(Click for Kit Contents)

PBK478 [X]

Item N° Quantity Description
P2418F436 1 SEAL, FRONT CRANKSHAFT 4.236
P2418F475 1 SEAL, REAR CRANK, ALL
P2418F701 1 SEAL, REAR CRANK 1000 SERIES LATE
P31134123 4 BUSHING, CON ROD 4.236/6.354
P31134132 1 BUSHING, CAMSHAFT
P31137551/61 1 WASHER, THRUST SET, STD
P32762144 8 BOLT, CONROD
P33221328 8 NUT, CONNECTING ROD
P81558 1 BRG, MAIN SET STD 4.236
P85042 1 BRG, CON ROD SET STD 4.236
PCK1562 4 KIT, CYL 1004.40
PU5LB0151 1 GASKET, BOTTOM SET 1004.40
PU5LT0178 1 GASKET, TOP SET 1004.40
Piston-Liner Kit
PCK1562
Consist of:
a)
PMXF0015
b)
P4181A019
c)
P3135X062
(1)
4 Per Engine
Main Bearing Set
P81558
Std.
P81558A
0.010
P81558B
0.020
P81558C
0.030
Set of 5 Pairs
Con Rod Bearing Set
P85042
Std.
P85042A
0.010
P85042B
0.020
P85042C
0.030
Set of 4 Pairs
Thrust Washer Set
P31137551/61
Std.
P31137312/22
0.007
Set of 2 Pairs
1)
Front Seal
P2418F436
2)
Rear Seal
P2418F475
(3)
P2418F701
(4)
3)
Crankshaft Kit
PZZ90202
4)
Ring Gear
P0410236
115T
P31162121
126T
1)
Top Gasket Set
PU5LT0178
2)
Bottom Gasket
PU5LB0151
3)
Valve Cover Gsk
P3681A021
4)
Head Gasket
P3681E025
5)
Oil Pan Set
PU5MK0600
1)
Bush, Con Rod
P31134123
x4
2)
Bolt, Con Rod
P32762144
x8
3)
Nut, Con Rod
P33221328
x8
4)
Con Rod
PZZ90009
1)
Bushing, Cam
P31134132
x1
2)
Camshaft
P31415361
3)
Tappet
P31434163
4)
Pushrod
P31434307
1)
Camshaft Gear
P31171353

Valve Section

(Click image to zoom the valve diagram.)
Valve Train Kit
PVTK415
1)
Valve, Intake
2)
Valve, Exhaust
1)
P3142L051
x4
2)
P3142A051
x4
3)
Guide, Valve
a) Intake b) Exhaust
3a)
P3343F002
x4
3b)
P3343J002
x4
4)
Spring, Valve
(2)
a) Inner b) Outer
4a)
P31744133
x8
4b)
P31745122
x8
5)
Lock, Valve
6)
Seal, Valve
5)
P33173108
x16
6)
P33817117
x8
1)
Oil Pump
P4132F051
2)
Oil Cooler Donut
P2486A218
(5)
P2486A222
(5)
P2486A241
(5)
Lift Pump
P2641A067
1)
Water Pump
P4131E012
(5)
PU5MW0159
(5)
2)
Thermostat
P2485613
3)
Water Pump Gasket
P3687Y016
1)
Rocker Shaft
PZZ90032
2)
Rocker Arm LH
P41151483
3)
Rocker Arm RH
P41151484
1)
Cylinder Head
PZZ80221
(5)
2)
Heater Plug
P2666108
(Bayonet Fitting)
3)
Oil Pressure Switch
P2848062
(5)

(1) Flanged, Semi Finished Liner available, P3135X063

(2) Use Single Spring, Valve P3174P405 for low speed applications (Not included in Kit).

(3) To ESN U176356H.

(4) From ESN U176357H.

(5) Check build list for proper applicaction.